Plug Socket Tester for Insulation Sheath Abrasion – Durable Plug Insulation Wear Testing Equipment for Safety Compliance
Product introduction
With the increasing presence of smart home appliances, small electrical appliances, and power banks in homes, hotels, shopping malls, and other settings, the safety of plugs has been elevated to an unprecedented level. The plug's insulating sheath is the first part that users actually come into contact with, and its wear resistance directly affects:
- Whether it exposes metal
- Whether it poses a risk of electric shock
- Whether it can maintain long-term stability during plug insertion and removal
The device can simulate the friction and wear process of a plug during use, continuously and quantitatively verifying the wear resistance of the sheath material. This ensures that safety is not just theoretical but is proven through verifiable scientific testing, demonstrating visible reliability.
Standard :
- IEC 60884-1 Clause 24 – Resistance to abrasion of plug sleeves
- IEC 60320-1 Section 17 – Durability & mechanical strength of appliance couplers
- IEC 60598-1 Clause 4.14 – Mechanical strength and abrasion tests
Product Features:
- Stability Testing Structure: Employs a high-precision transmission mechanism, ensuring uniform and repeatable wear testing.
- Supports Multiple Plug Sizes: Suitable for wear testing of plug sheaths from different national standards.
- Realistic Usage Simulation: Friction angle, pressure, and frequency can be set according to standards, closely mimicking real-world scenarios.
- Safety Protection Design: Overload protection and emergency stop button ensure personnel safety.
- Low Maintenance Structure: Wear-resistant design of core components guarantees long-term stable operation of the equipment.
Test Items:
- Sheath surface wear depth
- Sheath material abrasion resistance rating
- Friction durability (number of friction cycles)
- Sheath coating peeling condition
- Risk of metal exposure after wear
- Structural deformation condition
Technical Parameters:
| Parameter Name | Parameter Data |
| Power supply | AC220V, 50Hz |
| Station | Single station |
| Test time | 1-999999, preset |
| Rate of abrasion | 30±1 movements per minute |
| Load | 4-0.1N |
| Working stroke | 9mm |
Product details for IEC Test Equipment:

What can be tested?
- Thickness change of the insulation sleeve after a specified number of wears
- Insulation resistance after wear (requires a megohmmeter)
- Tear resistance after repeated wear
- Dielectric strength of the worn area
- Firmness of the insulation sleeve and pin connection
- Exposed conductive parts after wear
- Differences in wear under different temperature environments