EV Charging Connector Cable Bending and Tensile Strength Testing Machine | Reliable Cable Flex Durability Tester for Electric Vehicle Charging Stations
Product Introduction:
This electric vehicle charging cable tester is used to test the bending performance and tensile strength of electric vehicle charging cables. It conforms to IEC, GB, UL, and other standards, is compatible with different cable sizes and test types, and provides accurate test results for electric vehicle manufacturers worldwide.
Product Features
- High-precision force and angle control: Employs a servo motor + torque sensor closed-loop control system for accurate testing.
- Adjustable bending angle and speed: Supports settable angles from 0° to 180°, adaptable to various standards and cable types.
- Diverse testing modes: Completes unidirectional bending, bidirectional reciprocating bending, and tensile life testing in one machine.
- Intelligent touchscreen interface: Customizable language system for intuitive settings and real-time data curve display.
- Automatic shutdown and alarm system: Automatic alarm upon test completion or in case of abnormality, protecting the safety of samples and operators.
International Standards (for reference only):
- IEC 62196-1:2022 — Plugs, socket-outlets, vehicle connectors and vehicle inlets for conductive charging of electric vehicles.
- IEC 62893-3 — Charging cables for electric vehicles.
- GB/T 18487.1 — Conductive charging system for electric vehicles.
- UL 62 — Flexible Cords and Cables.
- ISO 6722 — Road vehicles — Conductors for general purpose cables.
- EN 50620 — Electric cables for charging of electric vehicles.
Technical requirements:
- Swing speed and the angle are adjustable;
- It is according to the rated current and rated voltage of the charging pile to proceed load test.
Technical parameters:
| Swing speed can be adjusted | 0-60 times / min |
| swing angle is adjustable | 0-180 |
| Applicable cross-sectional area of the connector | Maximum 240mm² |
| Power and load box capacity | voltage 0-450V, accuracy: 2% |
| Current | 0-35A, accuracy: 2%; with six sets of load |
| Station | 6 stations, with 6 sets of fixtures, 20N and 25N weights, each one with 6pcs |
| Test times | 0-999999 times, can be preset, the standard requirements is 20000 times, unilateral 90° movement each bending |
| Dimension | L1350mm*W800mm*H1200mm |
Product Applications:
- Electric vehicle charging gun cable manufacturers
- Charging pile and accessory manufacturers
- Electronic cable testing laboratories
- Third-party testing and certification organizations
- Automotive and new energy research institutes
Testing Items:
- Cable bending fatigue life
- Tensile strength
- Installation/extraction force stability
- Conductor fracture point analysis
- Insulation layer damage and aging assessment
Real photos of details:
